In a dynamic world where efficiency, durability, and reliability are essential, SIMOFUSE®, a revolutionary system developed by SIMONA AG, redefines the benchmarks of performance and innovation in pipeline construction and rehabilitation.
SIMOFUSE® is a fusion of state-of-the-art technologies, seamlessly integrating the speed of conventional tubing connection methods with the durability of fusion welding. This ingenious combination eliminates the need for elastomer-based sealants, ensuring a robust and solid joint without sacrificing efficiency. The essential element of SIMOFUSE technology is advanced welding technology, which integrates the filaments into the polyethylene material, providing protection against damage during transportation and installation, while maximizing weld quality. At the heart of SIMOFUSE® is its advanced welding technology, which seamlessly integrates the filaments into the polyethylene material. Rigorous testing and certifications validate its performance and suitability for a wide range of applications, including pressurised systems, attesting to its reliability in demanding environments.
KEY BENEFITS
- Quick installation: SIMOFUSE® streamlines the installation process by eliminating the need for on-site weld preparation. Pipe modules ensure a perfect joint without time-consuming adjustments.
- Efficiency: Integration of electrofusion filaments inside the fitting end increases efficiency during installation, maximizing productivity without compromising quality. Its versatility extends to diverse applications, making SIMOFUSE a preferred choice for engineers and contractors.
- Versatility: SIMOFUSE® is ideal for a variety of applications, such as lining/relining or installation in tight spaces, thanks to its compact design and seamless integration. It eliminates the need to increase the outer circumference of the pipe, saving valuable space and resources.
- High-quality joints: With an extended weld area, perfect sealing and optimized welding parameters, SIMOFUSE® ensures the creation of high-quality joints in accordance with industry standards. Its innovative design eliminates weld beads on both the inside and outside, further improving the integrity of the piping system.
- Minimum space requirements: Unlike traditional butt welding methods, which require bulky machinery, SIMOFUSE® greatly reduces space requirements, making it ideal for projects where the work area is limited. In addition, there is no need for an excavation or cavity in the sand bed, further reducing the complexity of construction.
- Axial tension connection: SIMOFUSE® achieves a perfectly tight, axially restrained connection, ensuring the integrity and stability of the piping system under varying operating conditions
TESTING AND APPROVALS
SIMOFUSE® undergoes rigorous testing and certification to validate its performance and suitability for various applications. The system has been approved for pressure applications, including buried and aboveground pressure sewer systems. Independent bodies, such as the Darmstadt State Institute for Materials Testing (MPA), have certified SIMOFUSE® based on its compliance with industry standards and its ability to deliver reliable results in demanding environments.
APPLICATION AREAS | SIMOFUSE®: Complex solutions: Efficiency, Reliability, Sustainability
SIMOFUSE® is used in a wide range of industries and projects, providing reliable solutions for wastewater sewage systems, industrial cooling water pipelines, sewage pumping systems, and more. Its compact design and seamless integration make SIMOFUSE an ideal solution for confined spaces, while its resistance to corrosive environments ensures suitability in all industries. By simplifying the installation process and offering the ability to manufacture large fittings with SIMOFUSE® connections in the factory, SIMONA improves efficiency and profitability.
- Wastewater piping systems: SIMOFUSE® offers a reliable solution for piping installation in wastewater applications, from traditional sewage systems to modern wastewater treatment plants. Its seamless integration and high-quality joints ensure long-term performance in demanding environments.
- Anti-backflow sewer piping systems: Ideal for anti-backflow sewer piping systems, SIMOFUSE® provides robust connections that resist pressure fluctuations, ensuring uninterrupted flow in municipal and industrial environments.
- Pressure and non-pressure sewer pipes: In critical areas, such as drinking water protection areas, SIMOFUSE® excels in the installation of non-pressure sewer pipes. Its ability to maintain tightness and integrity in harsh conditions makes it a preferred choice for infrastructure projects.
- Wastewater pumping piping: SIMOFUSE® offers efficient and reliable piping solutions for wastewater pumping systems in wastewater treatment plants and industrial facilities.
- Sewer pumping systems: For sewer pumping systems, SIMOFUSE® offers a compact design and seamless integration, enabling efficient installation and optimal performance in challenging environments.
- Industrial cooling water piping: In industrial cooling water systems, SIMOFUSE® offers a cost-effective and reliable solution for supply and return piping. Its resistance to corrosive environments and fluctuating temperatures ensures suitability in all industries.
- Seawater pump pipes for desalination plants: SIMOFUSE® offers a superior solution for seawater pump pipes in desalination plants, providing corrosion resistance and durability for reliable operation in harsh marine environments.
- Suction and lift pipes for groundwater lowering: For groundwater lowering projects, SIMOFUSE® offers efficient and durable suction and lift pipes. Its robust construction and watertight joints enable efficient dewatering operations in waterlogged areas.
A new sewage pressure pipe in a hard-to-reach section of stream
Products used: SIMOFUSE® pressure pipes d 500 mm x 29.7 mm, SDR 17
Total length: 1,600 m
Details: Case study 41
Raw water pipe
Products used:
PE 100 RC, d 560,
SDR 17 PAS Type 1 with SIMOFUSE®
Project size: 800 m
Renewing a section of an old sewer line
The leaking sewer pipe was renewed using Simona short pipe modules d 800 mm, SDR 17 (custom manufactured in lengths of 700 mm) with Simofuse@. In total, 59 pipe modules were installed.
SIMOFUSE® Implementation in Romania: Contribution to Infrastructure Development and Environmental Protection.
In Romania, where infrastructure development is a priority, the implementation of SIMOFUSE® is particularly important. Its efficiency and design make SIMOFUSE a particularly suitable solution for the country’s diverse landscape, especially for urban areas with limited space for construction works. In addition, SIMOFUSE® aligns with the European Union’s, including Romania’s, commitment to sustainability and environmental protection. A concrete example is the minimization of excavation and reduction of installation time, contributing to lower carbon emissions and reduced disruption to local ecosystems.
As Romania continues to invest in infrastructure development, collaborations with innovative solution providers such as SIMONA AG are paving the way for a more resilient and future-proof pipeline network. With SIMOFUSE® at the forefront, the future of pipeline infrastructure looks brighter than ever.
With its innovative design and range of benefits, SIMOFUSE® is a complex solution that combines efficiency, reliability, and sustainability, redefines industry standards and paves the way to a brighter future for pipeline projects worldwide.
Foto: SIMONA AG
FS Technologies, Simona and Tracto together form a powerful alliance poised to revolutionise the construction and infrastructure landscape. With FS Technologies bringing expertise and efficiency, Simona providing high-quality thermoplastic solutions, and Tracto being a pioneer of trenchless technology, the collaboration promises sustainable, efficient and resilient infrastructure solutions. We are at the forefront of a new phase in construction, where sustainability, efficiency, and innovation converge to create a better future for generations to come. Guided by our shared values and our dedication to excellence, we are leading the way to a world where building is not just about structures, but about building a lasting legacy for the whole planet and all who call it home.